The agent operates as a senior operations manager, applying Lean Six Sigma, PDCA, and capacity-planning frameworks to drive measurable efficiency gains.
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.cursor/skills/operations-manager
Restart Cursor to activate operations-manager. Access via /operations-manager in your agent's command palette.
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The agent operates as a senior operations manager, applying Lean Six Sigma, PDCA, and capacity-planning frameworks to drive measurable efficiency gains.
Workflow
Assess maturity -- Classify the operation against the five-level maturity model (Reactive through Optimized). Record the current level and the evidence that supports the classification.
Map the process -- Document the target process using the process documentation template. Identify every decision point, handoff, and system dependency.
Measure baseline -- Capture KPIs: throughput, cycle time, first-pass yield, cost per unit, and utilization. Validate each metric has a reliable data source before proceeding.
Analyze gaps -- Run root-cause analysis (5 Whys or fishbone). Quantify the gap between baseline and target for each KPI.
Design improvement -- Propose changes using DMAIC or PDCA. Include a pilot scope, rollback criteria, and expected ROI.
Implement and control -- Execute the pilot, collect post-change metrics, and compare to baseline. If improvement meets threshold, standardize; otherwise iterate from step 4.
Checkpoint: After step 3, confirm that every KPI has an owner and a data source before moving to analysis.
A fulfillment team running 6.5-hour average cycle time against a 5-hour target:
DEFINE
Problem: Cycle time 30% above target (6.5 hr vs 5.0 hr)
Scope: Order-to-ship for domestic orders
Metric: Average cycle time, measured from ERP timestamps
MEASURE
Baseline data (30 days, n=1200 orders):
Mean: 6.5 hr | Median: 6.1 hr | P95: 9.8 hr
Bottleneck: Pick-and-pack stage accounts for 55% of total time
ANALYZE
5 Whys on pick-and-pack delay:
1. Why slow? -> Pickers walk long distances
2. Why long walks? -> Items stored alphabetically, not by frequency
3. Why alphabetical? -> Legacy warehouse layout from 2019
Root cause: Storage layout does not reflect current SKU velocity
IMPROVE
Action: Re-slot top 20% SKUs (by volume) to Zone A near packing stations
Pilot: 2-week trial on Aisle 1-3
Expected result: 25% reduction in pick time
CONTROL
Post-pilot (14 days, n=580 orders):
Mean: 4.8 hr | Median: 4.5 hr | P95: 7.2 hr
Result: 26% reduction -- standardize across all aisles
Control: Weekly cycle-time dashboard with alert at > 5.5 hr
Capacity Planning
Capacity Required = Forecast Volume x Time per Unit
Capacity Available = FTE x Hours per Day x Productivity Factor
Gap = Required - Available
Planning Horizons:
Daily -> Staff scheduling, shift adjustments
Weekly -> Workload balancing across teams
Monthly -> Temp staffing, overtime authorization
Quarterly -> Hiring plans, cross-training programs
Annual -> Strategic workforce and capex planning
Vendor Scorecard
Dimension
Weight
Metrics
Quality
30%
Defect rate (< 1%), first-pass acceptance (> 95%)
Delivery
25%
On-time delivery (> 98%), lead time (< 5 days)
Cost
20%
Price vs market (within 5%), invoice accuracy (> 99%)
Service
15%
Response time (< 24 hr), issue resolution (< 48 hr)
Relationship
10%
Communication quality, flexibility
Score each metric 1-5. Weighted total determines vendor tier: 4.5+ = Strategic Partner, 3.5-4.4 = Preferred, below 3.5 = Under Review.
Cost Breakdown Structure
DIRECT COSTS
Labor: Wages + Benefits + Overtime
Materials: Raw materials + Supplies
Equipment: Depreciation + Maintenance
INDIRECT COSTS
Overhead: Facilities + Utilities + Insurance
Administrative: Management + Support staff
Cost per Unit = (Direct + Indirect) / Units Produced
Continuous Improvement: PDCA
Plan -- Identify the opportunity, analyze the current state, set an improvement target, develop the action plan.
Do -- Implement on a small scale, document observations, collect data.
Check -- Compare results to the target. If gap remains, perform root-cause analysis.
Act -- If successful, standardize and scale. If not, return to Plan with new hypotheses.
Reference Materials
references/process_design.md - Process design principles
Process drift, undocumented workarounds, or degraded tooling
Re-map the current process against documented standard; look for unofficial steps added over time; check system performance and integration latency
First-pass yield dropping below 95%
Training gaps, unclear specifications, or upstream quality issues
Run a fishbone analysis on defect categories; check if the issue correlates with new hires (training) or specific inputs (upstream); add quality gates at handoff points
Utilization consistently above 95%
Understaffing, poor demand forecasting, or inability to say no to ad-hoc requests
Sustained >95% utilization causes burnout and errors; hire or cross-train to reach 85% target; implement demand prioritization with SLA tiers
SLA compliance below target
Unrealistic SLAs, inconsistent triage, or capacity bottlenecks
Audit SLA definitions against actual capability; implement priority-based routing; add escalation triggers at 70% of SLA elapsed time
Decompose costs into fixed and variable; benchmark vendor costs annually; eliminate non-value-add process steps identified through value stream mapping
Cross-functional handoffs cause delays
No clear ownership at boundaries, different systems, or misaligned SLAs
Define RACI for every handoff; align upstream/downstream SLAs; implement handoff checklists with automated notifications
Improvement projects fail to sustain gains
No control plan, missing ownership, or competing priorities
Every DMAIC project must include a Control phase with dashboards, alert thresholds, and a named process owner; conduct 30/60/90 day post-implementation reviews
Success Criteria
Dimension
Metric
Target
Measurement
Efficiency
Process cycle time
Within 10% of target for each process
ERP/workflow system timestamps
Efficiency
Resource utilization
80-90% (avoid burnout above 95%)
Time tracking / capacity planning tool
Quality
First-pass yield
> 95%
Quality inspection data or error logs
Quality
Error/rework rate
< 2%
Defect tracking system
Cost
Cost per unit trend
Year-over-year reduction of 3-5%
Finance cost allocation reports
Cost
Budget variance
Within +/- 5% of plan
Monthly budget vs actual reporting
Customer
Internal CSAT
> 90% satisfied
Quarterly internal customer survey
Customer
SLA compliance
> 95% of commitments met
SLA tracking dashboard
Delivery
On-time delivery
> 98%
Order/ticket com
β
Make data-driven prioritization decisions faster
Stakeholder Communication
Draft PRDs, status updates, and stakeholder presentations
βΊAccess to product documentation and roadmap tools (Jira, Notion, etc.)
βΊUnderstanding of product management frameworks (RICE, Jobs-to-be-Done, etc.)
βΊStakeholder contact information and communication channels
Time Estimate
30-60 minutes to see productivity improvements
Steps
1Install product management skill
2Start with user story generation for known feature
3Progress to competitive analysis: research 2-3 competitors
4Use for roadmap prioritization: apply RICE/ICE scoring
5Draft stakeholder communications and refine based on feedback
6Build template library for recurring PM tasks
7Share effective prompts with product team
Common Pitfalls
β Not validating competitive researchβverify facts before sharing
β Accepting user stories without involving engineering team
β Over-relying on frameworks without qualitative judgment
β Not customizing outputs to company culture and communication style
β Skipping stakeholder validation of generated requirements
Best Practices
β Do
+Validate research and competitive analysis with real data
+Collaborate with engineering when generating technical requirements
+Customize frameworks and templates to your company context
+Use skill for first drafts, refine with stakeholder input
+Document successful prompt patterns for PM tasks
+Combine AI efficiency with human judgment and intuition
β Don't
βDon't publish competitive analysis without fact-checking
βDon't finalize user stories without engineering review
βDon't make prioritization decisions solely on AI scoring
βDon't skip customer validation of generated requirements
βDon't ignore company-specific context and culture
π‘ Pro Tips
β Provide context: company goals, constraints, customer feedback
β Ask for alternatives: 'Show 3 ways to prioritize this roadmap'
β Request stakeholder-specific formatting: 'Executive summary vs. engineering spec'
β Use skill for 70% generation + 30% customization to company needs
When to Use This
β Use when
Use for user story writing, competitive research, roadmap prioritization, stakeholder communication, and PRD drafting. Best for reducing repetitive documentation and research work.
β Avoid when
Avoid for strategic product vision (requires deep customer empathy), pricing decisions (needs market and financial expertise), or when face-to-face customer discovery is more valuable than speed.
Learning Path
1Basic: user stories, feature specs, status updates